Question 1

What are the key specifications of this Cemco portable batch plant?

Accepted Answer

This professionally refurbished Cemco portable batch plant features a 2-bin aggregate configuration with clean discharge and efficient metering, 58-ton cement silo capacity with hydraulic raise/lower system for fast mobilization, electric-over-hydraulic power operation that is cleaner and quieter than diesel, new Jonel Archer batching system with accurate and operator-friendly interface, mobile batch house on tongue-pull chassis trailer that is insulated and air-conditioned, and dust collection readiness with load point hood and 12-inch inlet (dust collector not included). The plant is being fully refurbished and tested by Texoma Industries in Graham, Texas.

Question 2

What power requirements does this electric-over-hydraulic system have?

Accepted Answer

Unlike traditional diesel-powered batch plants, this unit uses an electric-over-hydraulic power system. The system can run on either on-site electrical service or a generator, depending on your jobsite setup. Typically, Cemco plants with electric systems require adequate power supply for hydraulic pumps and the batching controls which need approximately 20 amp 120 VAC circuit for the control system. This eliminates diesel engine noise, reduces maintenance requirements, and provides cleaner operation—ideal for urban projects or noise-sensitive environments.

Question 3

What is the production capacity of this Cemco portable batch plant?

Accepted Answer

While the specific model designation wasn't provided in the listing, Cemco portable plants typically range from 220 to 340 cubic yards per hour depending on configuration. The 2-bin aggregate system and 58-ton silo capacity indicate this is a mid-range production unit suitable for sustained batching operations. Production capacity will depend on your specific mix designs, aggregate types, and operational practices. The new Jonel Archer controls optimize batch cycle times for maximum throughput.

Question 4

How does the Jonel Archer batching system improve performance?

Accepted Answer

The new Jonel Archer batching system offers several advantages over older controls including user-friendly interface with simple single key-press operation and color-coded status displays, accurate batching with automated controls ensuring materials are dosed precisely according to mix specifications, fast learning curve where operators can learn the system in minutes, integrated PLC (Programmable Logic Controller) allowing comprehensive plant control without complex custom wiring, real-time monitoring displaying current batch status and material levels, and alerts and notifications that can alert operators to potential issues. This modernized control system significantly reduces operator error and improves batch consistency.

Question 5

What are the advantages of the electric-over-hydraulic power system?

Accepted Answer

The electric-over-hydraulic system provides several operational benefits including quieter operation with no diesel engine noise making it suitable for noise-restricted areas, lower maintenance by eliminating diesel engine servicing, oil changes, and fuel system maintenance, cleaner operation with no diesel exhaust or fuel odors, flexible power options allowing it to run on site power or generator, cost efficiency with reduced fuel costs compared to diesel operation, and consistent performance as electric motors provide reliable, consistent hydraulic power. This makes the plant particularly attractive for urban projects, indoor facilities, or environmentally sensitive sites.

Question 6

How quickly can this Cemco portable batch plant be set up and ready to batch?

Accepted Answer

Cemco portable plants are designed for rapid deployment. According to manufacturer specifications, two people can typically set up a Cemco plant in under one hour. The setup process includes positioning and leveling the plant using four hydraulic jacks, hydraulically erecting the cement silo (takes less than 5 minutes), connecting water discharge and cement discharge hoses, connecting three quick-connect control cables and one scale cable, and powering up the control system. It's common for operators to begin batching concrete the same day the plant arrives on site.

Question 7

What types of projects is this plant best suited for?

Accepted Answer

This portable batch plant is ideal for temporary production needs on short-term projects requiring on-site concrete production, large project redundancy with backup batching capacity for critical pours where downtime isn't acceptable, bridge, highway and DOT work with infrastructure projects requiring controlled on-site production, wind farms and industrial sites in remote locations where transporting concrete isn't practical, seasonal capacity increases during busy seasons requiring extra production capability, new plant delays as a stop-gap solution while waiting for permanent plant delivery, and remote projects in locations where establishing a permanent plant isn't feasible. The portable, self-contained design makes it versatile for various applications and locations.

Question 8

Can this Cemco portable batch plant operate in remote locations without existing infrastructure?

Accepted Answer

Yes, this is one of the primary advantages of Cemco portable plants. The unit requires minimal infrastructure. For power, it can run on generator if site power isn't available. For setup, it requires no foundation or permanent installation. For mobility, it ships as complete unit on trailer chassis. Being self-contained, it includes all necessary systems including scales, controls, hydraulics, and batch house. The only external requirements are power source, water supply, aggregate stockpiles, and cement delivery capability. This makes it perfect for remote construction sites without permanent facilities.

Question 9

Who provides technical support and training for the Jonel Archer system?

Accepted Answer

Jonel provides comprehensive support for their Archer batching system including phone support at 1-800-432-4567, Monday-Friday 8am-5pm PST, on-screen help built into the system, training resources with video tutorials and online documentation, and simple operation with color-coded displays and single key-press functions that minimize training needs. Additionally, Texoma Industries (the refurbisher) should be able to provide plant-specific operational guidance. Confirm training availability with ConcreteIron Concierge.

Question 10

What site preparation is needed before the Cemco portable batch plant arrives?

Accepted Answer

Minimal site preparation is required including level ground as the area must be reasonably level (hydraulic jacks compensate for minor variations), space requirements with adequate area for plant, aggregate stockpiles, and truck maneuvering, aggregate placement with bins positioned for loader access to feed aggregate into plant bins, power access with electrical connection or generator location for plant operation, water supply with connection point for water system, and cement delivery access with clear path for cement trucks to silo fill point. The dust collection system requires the purchaser to provide their own dust extractor/collector, which connects to the 12-inch inlet.

Question 11

What are the limitations of a 2-bin aggregate system compared to 3- or 4-bin configurations?

Accepted Answer

The 2-bin system has specific operational characteristics. For mix design flexibility, it is limited to two aggregate sizes, typically sand and stone/gravel combinations. For simpler operation, fewer bins mean faster batch cycles and easier material management. It is adequate for most work and suitable for standard concrete mixes used in most commercial construction. However, it is not ideal for complex mix designs requiring multiple aggregate gradations or specialty mixes. Most common concrete applications like footings, slabs, and structural concrete work well with 2-bin systems. If your project requires more complex aggregate blending, discuss mix design compatibility before committingl.

Question 12

Can this plant be integrated with existing dispatch or management systems?

Accepted Answer

The Jonel Archer batching system offers excellent integration capabilities including integrated PLC allowing comprehensive plant control and monitoring, scalable design that can integrate with dispatch software, inventory management, and accounting systems, FLEX API where Jonel offers flexible API integration for connecting various business applications, and standalone operation capability where it can also operate independently without external systems. For rental applications, the plant will likely operate as a standalone batching unit with local control. However, if you need integration with existing management systems, discuss these requirements with both the rental provider and Jonel technical support to determine feasibility.

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